Our Projects

Conveyor systems are the arteries of manufacturing, warehousing, and food processing facilities. However, even well-designed conveyors can suffer from bottlenecks, energy inefficiencies, and excessive wear if not properly maintained and optimised. This optimisation project focused on these losses, using automation to maximise throughput, minimise downtime, and extend equipment life.

The graphite reactor core test rig is a crucial link between laboratory materials science and real-world reactor safety. By applying hydraulic loads using various waveforms at configurable frequencies, this system simulates decades of harsh nuclear reactor conditions in a controlled setting, providing the data needed to ensure that graphite-moderated reactors remain safe, efficient, and reliable.

The Chemical Dilution and Batching Machine combines automation, precision, and safety to deliver consistently accurate chemical solutions by implementing integrated flow measurement and real-time monitoring, which enables the preparation of solutions with exact chemical-to-water ratios. This ensures optimal efficiency and reliability for diverse industrial and laboratory applications.

The cylinder pickling machine combines chemical cleaning expertise with advanced automation technology to deliver a safer, faster, and more consistent surface preparation process. As manufacturing standards tighten and environmental regulations grow stricter, the adoption of such specialised systems helps companies maintain product quality, ensure compliance, and protect workers.

To enhance efficiency, reliability, and product quality, the flour mill control system, in operation for over 40 years, underwent a comprehensive upgrade, eliminating manual intervention by implementing recipes and improving flour consistency via variable sifter speed control; reducing energy consumption by 15% through optimised motor control and automated load balancing; and achieving a 20% decrease in unplanned downtime through predictive maintenance alerts.

Hazardous area inspection and thermal imaging at an Anaerobic digestion plant supplying gas and electricity to the national grid. These inspections ensure compliance with BS EN 60079 Explosive Atmosphere regulations and support proactive safety measures. Regular, documented inspections reduce ignition risk, protect lives, and extend equipment lifespan, remaining vital in industries with explosive atmospheres.

Railway operators face a persistent safety challenge: track buckling – a sudden lateral displacement of rails caused primarily by thermal expansion in hot weather. This phenomenon can lead to train derailments, service disruptions, and costly repairs. In response, this Railway Track Buckle Simulation System offers a cutting-edge tool that models and predicts buckling risks before they become operational hazards.